Form Fill Seal Machine

The unit works on the principal of screw type Auger. This is volumetric filling in semi automatic model based on Clutch Brake arrangement & is controlled by clutch brake control device.

We are offering a comprehensive range of Cup Filler, which is extensively used for packaging purposes for granules products with uniform bulk density such as tablet, sugar, tea, tobacco, supari, dry fruits and namkeen. Manufactured using high grade raw material, these find application food industry. These machines are enabled with technologically advanced pistons.

Sr. No.	Items	Description
1	Speed	25 to 50 pouches/min. Depending on the flow rate of the Material.
2.	Accuracy	+/-1% per 100 consecutive weights. Subject to Constant bulk density.
3.	Sealing type	Centre Seal. & Side Seal
4.	Packing Material	Any heat sealable laminate.
5.	Filling System	Cup Filler.
6.	Weight	Approximately 300kg.
7.	Weight to be Packed	20 gm to5000 gms. using change parts.
8.	Material to be Packed	Powder / Masala any type powder.
9.	Paper Pulling System	Belt Draw.

We have brought qualitative assortment of auger base collar type (servo driven) FFS machine or auger filling machine which are fabricated of high grade of raw material. The packaging machine finds application in packing wide range of products including powders (free and non-free flowing) such as spices, flour (atta), cocoa powder, soup mixes, detergents, yeast, desserts, pharmaceutical and agricultural powders, drinking chocolate, coffee and sugar. Filling range of the products is 50 gms to 2500 gms depending upon bulk density of products. Special features of the auger filling machine are listed below:

• PLC controls with HMI/ ELECTONIC BASE

• Servo Driven

• Adjustable draw down belts

• Power Reel unwind

• PC Up link facility

• Overload protection

• Hourly production

Other electrical technical specifications of the packaging machines are as follows:

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• Power input : 3 phase 415 V Ac, 50 Hz

• Motor : servo driven 6 Nm

• Heaters : 350 W x 3 pcs

• Temperature controller : digital temperature controller

• Fully automatic photocell control

Sr. No.	Items	Description
1	Speed	25 to 60 pouches/min. Depending on the flow rate of the Material.
2.	Accuracy	+/-1% per 100 consecutive weights. Subject to Constant bulk density.
3.	Sealing type	Centre Seal. & Side Seal
4.	Packing Material	Any heat sealable laminate.
5.	Filling System	Auger Filler.
6.	Weight	Approximately 300kg.
7.	Weight to be Packed	20 gm to 5000 gms. using change parts.
8.	Material to be Packed	Free flowing Powder any material, tablet, sugar, tea, tobacco, supari, dry fruits and namkeen
9.	Paper Pulling System	Belt Draw.

We are offering pneumatic collar machine. These pneumatic collar machine are a robust machine with particular consideration for minimum maintenance and ease of adjusting and giving high reliable output. All parts in contact with product, manufactured in stainless steel. Accurate sealing die temperature control and fully controllable die pressure. Cut off blades for separating sachet from film web housed in horizontal die for maximum efficiency. Photo cell print registration. Comprehensive push button control panel with cycle counter. Front safety guard and access door electrically interlocked (Optional). Tool kit and Operator Manual supplied with the machine

Product Range: Rice, pulses, tea, coffee beans, candies / toffees, tablets, cashews, potato / banana wafers, snack foods, fresh & frozen foods, dried fruits, pasta pieces, detergents, hardware items, spices, soup mixes and sugar.

Filling Range:

• For IPM-901/MW : 10 grams to 500 grams

• For IPM-901/MW: 10 grams to 3000 grams

Output

• Upto - 50 Packs / minute, Dependent on product type and flow properties

Pack Size

• For IPM 901/MW

• For IPM 901/MW

• Width in mm 40 to 175 50 to 250

• Length in mm 70 to 250 70 to 500

Filling System:

10 Head computerized combination weigher with following features:

• Completely micro-processor controlled for easy set-up and operation

• Stepper motor drives for all actuators & no Pneumatics is needed

• Superior accuracy with high speed operation

• User friendly colour touch screen controls

• Self-diagnostic

• Quick access to all parts for cleaning and maintenance. No tools required

• Statistical data available on screen or via optional printer output

• Stainless steel contact parts throughout. IP 65 rated

• Machine setting can be simply programmed and stored in the machine memory to allow for different product weights, as well as products with different feeding characteristics.

• Weighing accuracy 0.4 to 1.0 gram

• Product codes up to 99 The IPM - 901 machine can be fitted with any one of the following fillers.

Stepper motor drives control both the intermediate and weighing buckets, which can be custom-set for the desired speed and product volume. 12 Head Combination weigher can be given as an option.

Special Features:

• Servo driven draw down belts

• Servo Motor driven high speed sealing Jaws

• PLC control with HMI

• Pneumatic actuated draw down belts, driven by Servo Motor

• Detachable Perspex and stainless steel guards. Easy for fault finding.

• Can be adapted to seal unsupported films using impulse sealing system

• In-built self-diagnostic features

• Hourly production data

• Overload protection

• P.C. Uplink facility (Optional)

• Password protection setting

Hi-Tech present Automatic Form Fill Seal Machine Model No-FFS-50-H. We manufacture automatic form-fill-seal machines which have the following unique features- Salient Features • Ideal for all types of powders, liquid, paste, granules, etc. • Maximum filling range from1gms to 1kg (with different filling systems and machines) • Suitable for 3side/ 4side/ center seal of pouches • High performance filling systems attached like auger, cups, liquid pistons, weighers, etc. • Available in single/ double/ multiple heads • High sealing capability with mechanical/ pneumatic system • On line coding attachments (e.g. contact, Inkjet) • Maximumoutput:25-100pouches/min

we have designed this rewinding machine keeping in mind the required parameters of our clients. These rewinding machines perform the function of salvaging and rectifying printed and un-printed substrate after slitting. The rewinding machine is of cantilever construction, so that the loading of the parent reel and unloading of the rewound reel is both convenient and easy.

both the rewind and unwind shafts are mechanically flexible & therefore, the core locking and unlocking can be achieved by, screwing and unscrewing a pair of nuts. There is a pair of precision machine steel plates, braced together with tie rods and channel suction base, which forms the support structure of the machine.
we have specially designed our rewinding machine with unwind shaft and braking drums attached to the sliding plate which oscillates feeding on linear motion of the ball bearings.

the preferred braking torque on the unwind reel can be manually applied through a shoe brake requisite. The machine is provided with a number of web support rollers that aids in smooth web flow before the rewind shaft. Our engineers have maneuvered the web in a manner that the sensor of the pneumo hydraulic edge guide can be conveniently altered as per requirement. We have availed ac drive variable speed for smooth operation of the machine (with soft start) in the range 0-120 mtr/minute along with cantilever type roll loading and unloading system. . We also have the provision for inkjet printer to be mounted on this machine.

some of the technical specifications of this machine are:

• maximum width of parent reel : 350 mm

• maximum parent reel dia : 400 mm

• maximum rewind reel dia : 400 mm

• maximum designed speed : 120 m/minute

• core size at unwind & rewind : 76 mm (3â¿) id

• drive: ac drive danfoss make.

• pneumo hydraulic pump : bst/ e+l

• brake : manually

Hi-Tech present Semi Automatic Powder Filling Machine Model No-SPF-500-H, This machine is ideal for dry powder filling. The design is unique & extremely functional. The machine is simple to operate, readily movable and occupies min space. This machine gives OPTIMUM PRODUCTION WITH MINIMUM WEIGHT VARIATION. Salient Features:

• Easy to maintain and simple to operate.
• Automatic Powder level maintaining system for maintaining constant level of powder to facilitate minimum weight variation.
• Minimum space requirement.
• Present revolution control with digital display for quick setting of fill weight.
• No mechanical settings hence can be set & operated by unskilled operator.
• Instant Brake mechanism for precise fill weight.
• Weight variation within + 2%
• Table model - compact & easily movable from place to place.
• Versatile, can handle dry syrup powder filling.
• Quick interchangeability in minutes for changeover of product.
• All powder contact parts are made of stainless steel 316 or non contact parts are made from stainless steel 304 qualities as

Technical Details: POWER MAIN DRIVE: 0.5 HP MOTOR 415 Volts, 3 Phase, 50 cycles, 1400 RPM FEEDER DRIVE: Bonfiglioli gear box & motor ELECTROMAGNETIC CLUTCH / BRAKE : 24 Volts DC Supply OUTPUT 1200-1800 bottles / pouches per hour depending on characteristics of powder, neck dia. of container / bottle and weight to be filled. Weight Variation: + 2% Weight : 155 kgs. Dimension : 35"(H) X 25" (W) X 24" (D)