Royal Pack Industries

AUTOMATIC LIQUID  FILLING MACHINE 4 HEAD FILLING ABD SINGAL HEAD CAPPING MACHINE : - MODEL- ALM-2000 R:-

An Automatic 1-liter bottle filling and capping machine is stainless steel (SS304 make, fill, and seal PET or glass bottles at speeds typically ranging from 10-20 bottles per minute (BPM). These systems feature PLC controls, "No Bottle - No Fill" sensors, and magnetic torque capping heads to ensure hygienic, accurate filling for suger syrup, or beverages.

Key Features and Capabilities

• Integrated Process: Combines rinsing, filling, and capping on a single, space-saving platform.
• High Accuracy: Utilizes volumetric piston filling or gravity/micro-pressure filling technology.
• Hygienic Design: Constructed with Stainless Steel 304, suitable for pharma and food industries.
• Versatility: Capable of handling various cap types (screw and bottle shapes (round, flat, oval).
• Automation: PLC-based control panel with HMI allows for adjustable speeds via VFD.
• Safety & Efficiency: Features like "No Bottle - No Fill" and "No Bottle - No Cap" prevent wastage.

Typical Technical Specifications (1 Liter Standard)

• Filling Capacity: 300 ml to 1000 ml.
• Production Speed: 900-200 Bottles Per Hour (BPH).
• Filling Accuracy: 1-2%.
• Capping Type: Screw  capping, or press fit capping.
• Power Requirement: 3 Phase, 380V-440V, 4-6 kW.
• Air Pressure: 4-6 kg

Components

• Infeed/Outfeed Conveyor: Slat belt conveyor system.
• Filling Heads: 4 head (depending on BPH requirement).
• Capping Unit: Single head rotary Dick screw capping machine .
• Control System: PLC with human-machine interface (HMI).

These machines are ideal for filling syrub in bottles ranging from 500 ml to 2000 ml

 "SPI" TURN TABLE: GMP
                 The unit is strong base with all S.S.cover with mirror polish. The main drive plate will be complete stainless steel 5mm thickness. Turntable is driven
                  by 1/2 hp .A.C.Motor with A.C.Veriator. The unit is complete G.M.P.Model.

 Size :36"Dia. ONE

Auto Wrap Round sticker Labeling Machine MODEL –ALM-500

One side and round sticker Labeling Machine is suitable for many variety of bottle labeling. When labeling, the bottle will automatically rotate to allow the labeling device to apply the pressure for labeling. Suitable for medicine, food, beverage, and chemical industries. Can be used for plastic, glass, metal and other round containers/bottles. With its innovative design, its operation is so simple that even a primitive man can use.

Product Description:
It is the ideal equipment for mineral water, distilled water and purified water producing process. This machine composed with Rinse filler and capper, adopt cylinder cap press, with cap return function, cap sorter can keep one hour cap consummation, Rinsing pressure will be displayed,
The main electrical parts adopt products with brand of Siemens and Indian make. Pneumatic parts adopt products with brand of Indian make Both the inner and outer shower nozzle for washing barrel adopts the special technology equipment from American Sprayer Company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It Is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.
Trademark:
KM
Technique parameter:
Power 1.1kw
Overall Size Overall Size 850*800*1200mm
Number Of Filling Positions 1
Filling Volume: 3 gallons 5 gallons
Barrel Sizes: D=230 H=420 D=276 H=490
Production Capacity 60-240 (Bottle/hour)
Power 380V 50Hz
Total power 3.68kw. As each power unit starts up intermittently, 2kw when normal working
Air Source Pressure 0.45-0.6Mpa,
Gas quantity 0.17-0.22 steres/hour
Overall Size 3700*1600*1800mm(L W H)
Total Weight About 0.6T

Simple operation is the main feature of machine. The piston and hopper of cylinder are made up contact part of 304 L stainless steel and (PTEF). It accords with clind  requirement. The filling range and speed are adjustable.

Paste filling machines are designed for viscous products (creams, jams, sauces, gels) using pneumatic or manual piston mechanisms. Typical specifications include SS304stainless steel contact parts, a 10–5000ml filling range, ±1% accuracy, and 5–60 bottles/min speed. They operate on 220V/110V single-phase power, requiring 0.4–0.8 MPa compressed air. 

Common Specifications Table

Key Features

·         Adjustable Volume: A hand wheel allows precise adjustment of the piston stroke for different filling amounts.

·         Modes: Generally operate in manual (pedal-controlled) or automatic (timed) modes.

·         Viscosity Handling: Suitable for thick pastes, including creams, gels, honey, mayonnaise, and shampoos.

·         Optional Features: Heated hoppers for products that solidify, and agitators (stirrers) for non-flowing mixtures. 

This video shows a paste filling machine with a stirrer for thick products:

Common Models & Capacities

·         A03 Manual Filler: 5-50 ml

·         Small Pneumatic: 10-100 ml or 50-500 ml

·         Medium/Large Pneumatic: 100-1000 ml or 500-5000 ml

·         Double Head Filler: Offers double the efficiency of a single-head machine. 

An Automatic Auger Filler Machine is designed to fill powder items like spices (Masala), various flours (Atta), and other moisture-based or non-free-flowing powders. Since this process is handled by a Screw Feeder, it provides exceptionally high accuracy in powder filling.

The powder is stored in a hopper and is dispensed based on the specific rotations set in the PLC (Programmable Logic Controller). This ensures that the quantity (grammage) is extremely precise.

By using this technology, pouches are packed with high efficiency, leading to significant savings in manpower and ensuring superior quality packaging.

Key Highlights of the Translation:

 * Auger/Screw Feeder: The core mechanism for precision.

 * PLC Integration: Allows for digital control over weight and speed.

 * Manpower Efficiency: Reduces manual labor and increases production speed.

 * Accuracy: Minimizes product wastage through consistent grammage.