Royal Pack Industries

 

Royal pack make Automatic Auger Filler Machine is designed to fill powder items like spices (Masala), various flours (Atta), and other moisture-based or non-free-flowing powders. Since this process is handled by a Screw Feeder, it provides exceptionally high accuracy in powder filling.

The powder is stored in a hopper and is dispensed based on the specific rotations set in the PLC (Programmable Logic Controller). This ensures that the quantity (grammage) is extremely precise.

By using this technology, pouches are packed with high efficiency, leading to significant savings in manpower and ensuring superior quality packaging.

Key Highlights of the Translation:

 * Auger/Screw Feeder: The core mechanism for precision.

 * PLC Integration: Allows for digital control over weight and speed.

 * Manpower Efficiency: Reduces manual labor and increases production speed.

 * Accuracy: Minimizes product wastage through consistent grammage.

 

Royal Pack make manual foil sealer is a compact, benchtop, or handheld device designed for, small-scale industrial applications to hermetically seal aluminum foils onto bottles, jars, and cups using manual pressure and heat. These machines, which commonly use induction or conductive heat (approx. 50-200°C), are used to create tamper-evident, airtight seals for products in the food, pharmaceutical, and cosmetic industries. 

Key Specifications & Features

·         Sealing Type: Manual heat/induction sealing (typically requires operator to lower a lever or place a handheld head).

·         Power Output: Ranges from 150W to 500W, depending on the model.

·         Voltage: Standard 220V/230V AC.

·         Sealing Diameter: Generally covers containers from 20 mm up to 120 mm, with common sizes being 4-inch, 5-inch, or 6-inch.

·         Production Speed: Approximately 0-500 pouches/containers per hour (varies with operator speed).

·         Material: Usually constructed with a sturdy metal or stainless steel body.

Semi Automatic Spice Packaging Machine -Fostered with vast industry experience and knowledge of this domain, we are engaged in presenting Semi Automatic Spice Packaging Machine. The provided machine can suck out air from the pouch and seal it. The offered machine’s frame and vacuum chamber is made of stainless steel (with transparent lid) with measurement and control of vacuum. It also has impulse heat-sealing with electronic timer with audio and visual indicators. Moreover, clients can opt for different dimensions according to the specific business needs.

Features:

• Intelligent sensor
• On production line
• Robust construction

Other Details:

• Compact design , fast output with weighing system
• Digital display panel
• Contact parts are in stainless steel
• Auto tare system & manual setting for weight
• Flexible pouch holder for different size of pouch
• Foot operated function for avoid wastage
• Wide packing range in single compact machine
• Continuous rotation of adjustable stirrer inside the hopper de-aerates to
  maintain uniform bulk density of the product
• Machine speed depend upon flow of material
• Accuracy + 3 % for 10 g and +5% for 1 kg
• Given rate for cluch breack machine rate for 10-500 grams
• servo machine for 10-1000 gram filling ,

We manufacture automatic form-fill-seal machines which have the following unique 

Automatic Form-Fill-Seal (FFS) pouch packing machines are highly efficient, automated systems that convert laminated film into pouches, fill them with products (liquid, powder, paste, or granules), and seal them in a single, continuous process. These machines typically operate at speeds of 15–120+ pouches per minute, utilizing stainless steel contact parts (SS 304/316), PLC control systems, and digital temperature controllers to ensure hygiene and sealing integrity. 

Key Features & Description

·         Process: The machine forms a pouch from a flat roll of heat-sealable film, fills the product via volumetric cups, piston fillers, or auger fillers, and seals the pouch (3-side or center seal).

·         Applications: Ideal for food (spices, tea, snacks), pharmaceuticals, shampoo, oils, and chemical liquids.

·         Structure: Often constructed with mild steel (main frame) and stainless steel (parts in contact with the product) for durability.

·         Versatility: Capable of handling various materials, including laminated, metalized, and polyethylene films. 

Technical Specifications (Typical FFS Machines)

·         Packing Speed: 15–70 pouches/min (dependent on product and size).

·         Packing Range: 5 ml to 1000 ml or 1 gram to 1000 grams.

·         Sealing Type: 3-side seal, 4-side seal, or center/fin seal.

·         Power Consumption: 1.5 kW to 3.5 kW (Single/Three Phase).

·         Film Width: 100 mm to 450 mm.

·         Machine Dimensions: Approx. 750x550x1800 mm to 1000x1000x2000 mm.

·         Machine Weight: Approx. 300–500 kgs.

·         Optional Features: Online batch coding unit, nitrogen flushing system, pouch counter, and ultraviolet lamp. 

Common Advantages

·         High Productivity: Replaces manual labor for improved throughput (e.g., 2000–3000 pouches/hour).

·         Accurate Filling: Minimizes waste and ensures consistency.

 

·         Low Maintenance: Designed for easy cleaning and operation. 

Royal pack make Semi Auto Weight Filler Machine We have designed this Semi Auto Weight Filler Machine keeping in mind the required parameters of our clients. These semi auto weight filler machine perform the function of salvaging and rectifying printed and unprinted substrate after slitting. The semi auto weight filler machine is of cantilever construction, so that the loading of the parent reel and unloading of the rewound reel is both convenient and easy.

Weigh metric filling machines are automated or semi-automatic industrial systems that dispense precise amounts of granules or powders into pouches, jars, or bottles based on weight, typically offering accuracies of

 These machines, which often utilize PLC controls and load cells for weight, are used for products like grains, spices, snacks, and tea. 

Key Features and Specifications 

• Types: Available in single-head, multi-head, semi-automatic, and fully automatic VFFS (Vertical Form Fill and Seal) models.
• Capacity: Ranges from low-capacity, semi-automatic machines (e.g., 10-20 packs/min) to high-speed automatic systems.
• Filling Range: Commonly fills from 10 grams up to 5 kg.
• Accuracy: Uses advanced weighing technology to ensure consistent, precise filling, , providing highly accurate single-head solutions.
• Construction: Mostly manufactured using Stainless Steel (SS 304/316) for food-grade compliance.
• Application: Ideal for free-flow materials like tea, coffee, pulses, grains, snacks, and detergents. 

Both the rewind and unwind shafts are mechanically flexible & therefore, the core locking and unlocking can be achieved by, screwing and unscrewing a pair of nuts. There is a pair of precision machine steel plates, braced together with tie rods and channel suction base, which forms the support structure of the machine. We have specially designed our semi auto weight filler machine with unwind shaft and braking drums attached to the sliding plate which oscillates feeding on linear motion of the ball bearings.

The preferred braking torque on the unwind reel can be manually applied through a shoe brake requisite. The machine is provided with a number of web support rollers that aids in smooth web flow before the rewind shaft. Our engineers have maneuvered the web in a manner that the sensor of the pneumo hydraulic edge guide can be conveniently altered as per requirement. We have availed ac drive variable speed for smooth operation of the machine (with soft start) in the range 0-120 mtr/minute along with cantilever type roll loading and unloading system. We also have the provision for inkjet printer to be mounted on this machine.

Some of the technical specifications of this machine are:

 

• Maximum width of parent reel : 350 mm

• Maximum parent reel dia : 400 mm

• Maximum rewind reel dia : 400 mm

• Maximum designed speed : 120 m/minute

• Core size at unwind & rewind : 76 mm (3â¿) id

• Drive: ac drive danfoss make.

• Pneumo hydraulic pump : bst/ e+l

• Brake: manually

Royal pack make Automatic Form-Fill-Seal (FFS) pouch packing machines are highly efficient, automated systems that convert laminated film into pouches, fill them with products (liquid, powder, paste, or granules), and seal them in a single, continuous process. These machines typically operate at speeds of 15–120+ pouches per minute, utilizing stainless steel contact parts (SS 304/316), PLC or Micro proscessor control systems, and digital temperature controllers to ensure hygiene and sealing integrity. 

Key Features & Description

·         Process: The machine forms a pouch from a flat roll of heat-sealable film, fills the product via volumetric cups, piston fillers, or auger fillers, and seals the pouch (3-side or center seal).

·         Applications: Ideal for food (spices, tea, snacks), pharmaceuticals, shampoo, oils, and chemical liquids.

·         Structure: Often constructed with mild steel (main frame) and stainless steel (parts in contact with the product) for durability.

·         Versatility: Capable of handling various materials, including laminated, metalized, and polyethylene films. 

Technical Specifications (Typical FFS Machines)

·         Packing Speed: 15–70 pouches/min (dependent on product and size).

·         Packing Range: 5 ml to 1000 ml or 1 gram to 1000 grams.

·         Sealing Type: 3-side seal, 4-side seal, or center/fin seal.

·         Power Consumption: 1.5 kW to 3.5 kW (Single/Three Phase).

·         Film Width: 100 mm to 450 mm.

·         Machine Dimensions: Approx. 750x550x1800 mm to 1000x1000x2000 mm.

·         Machine Weight: Approx. 300–500 kgs.

·         Optional Features: Online batch coding unit, nitrogen flushing system, pouch counter, and ultraviolet lamp. 

Common Advantages

·         High Productivity: Replaces manual labor for improved throughput (e.g., 2000–3000 pouches/hour).

·         Accurate Filling: Minimizes waste and ensures consistency.

·         Low Maintenance: Designed for easy cleaning and operation. 

Semi Auto Powder Auger Filler machine ( Made in india )  - It is a versatile powder filling machine for dosing free flowing as well as non free flowing powders, like Pharmaceutical powders, Chemical powders, Talcum powder, Pesticide powder, Ground spices, Ground Coffee, Flours, Milk powder etc.

The machine operates on the principle of POSITIVE DISPLACEMENT SCREW operating under constant head.

The precisely designed Auger displaces the product through funnel into the pouch/ container held under the funnel. The filling cycle is controlled by an Electromagnetic Clutch/Brake unit or an Electronic Auger with frequency drive for very high accuracy can also be provided. Microdoser can be provided for very small grammages & Jumbo Auger for big grammages.

An Automatic Auger Filler Machine is designed to fill powder items like spices (Masala), various flours (Atta), and other moisture-based or non-free-flowing powders. Since this process is handled by a Screw Feeder, it provides exceptionally high accuracy in powder filling.

The powder is stored in a hopper and is dispensed based on the specific rotations set in the PLC (Programmable Logic Controller). This ensures that the quantity (grammage) is extremely precise.

By using this technology, pouches are packed with high efficiency, leading to significant savings in manpower and ensuring superior quality packaging.

Key Highlights of the Translation:

 * Auger/Screw Feeder: The core mechanism for precision.

 * PLC Integration: Allows for digital control over weight and speed.

 * Manpower Efficiency: Reduces manual labor and increases production speed.

 * Accuracy: Minimizes product wastage through consistent grammage.
Our firm is a well-established exporter, manufacturer and trader of Automatic Powder Filling Machine. The offered powder-filling machine is commonly used for the accurate filling of the non-free flowing powders. Our offered filling machine is used for the filling of powders such as tooth powder, talcum powder, baby powder, coffee powder and powdered cosmetic products. The offered powder-filling machine is a uniquely designed system, for better fill outputs.  

Features:

• De-aeration for complete fill
• Optimal hopper capacity
• Low power consumption

We are humbled to declare ourselves as the exporter, manufacturer and trader of Semi Auto Powder Auger Filler. The offered auger filler machine is very versatile equipment for the volumetric filling of bottles and containers. Our offered auger filler dispenses the pre-set quantities of the filling materials. The offered auger filler is provided with fill volume, adjustment mechanism and error correction features.

Features:

Volumetric fill accuracy

Easy to clean

Easy to handle

An Automatic Auger Filler Machine is designed to fill powder items like spices (Masala), various flours (Atta), and other moisture-based or non-free-flowing powders. Since this process is handled by a Screw Feeder, it provides exceptionally high accuracy in powder filling.

The powder is stored in a hopper and is dispensed based on the specific rotations set in the PLC (Programmable Logic Controller). This ensures that the quantity (grammage) is extremely precise.

By using this technology, pouches are packed with high efficiency, leading to significant savings in manpower and ensuring superior quality packaging.

Key Highlights of the Translation:

 * Auger/Screw Feeder: The core mechanism for precision.

 * PLC Integration: Allows for digital control over weight and speed.

 * Manpower Efficiency: Reduces manual labor and increases production speed.

 * Accuracy: Minimizes product wastage through consistent grammage.

Automatic Spice Packaging Machine -We have brought qualitative assortment of auger base collar type (servo driven) FFS machine or auger filling machine which are fabricated of high grade of raw material. The packaging machine finds application in packing wide range of products including powders (free and non-free flowing) such as spices, flour (atta), cocoa powder, soup mixes, detergents, yeast, and desserts, pharmaceutical and agricultural powders, drinking chocolate, coffee and sugar. Filling range of the products is 10 gms to 50 gms depending upon bulk density of products. Special features of the auger filling

An Automatic Auger Filler Machine is designed to fill powder items like spices (Masala), various flours (Atta), and other moisture-based or non-free-flowing powders. Since this process is handled by a Screw Feeder, it provides exceptionally high accuracy in powder filling.

The powder is stored in a hopper and is dispensed based on the specific rotations set in the PLC (Programmable Logic Controller). This ensures that the quantity (grammage) is extremely precise.

By using this technology, pouches are packed with high efficiency, leading to significant savings in manpower and ensuring superior quality packaging.

Key Highlights of the Translation:

 * Auger/Screw Feeder: The core mechanism for precision.

 * PLC Integration: Allows for digital control over weight and speed.

 * Manpower Efficiency: Reduces manual labor and increases production speed.

 * Accuracy: Minimizes product wastage through consistent grammage.
machine are listed below:

• PLC controls with HMI/ ELECTRONIC BASE
• Servo Driven / mechanical machine
• Adjustable draw down belts / roller drive
• Power Reel unwind
• PC Up link facility
• Overload protection
• Hourly production

Other electrical technical specifications of the packaging machines are as follows

• Power input : 3 phase 415 V Ac, 50 Hz
• Motor : 1440 rpm signal phase
• Heaters : 350 W x 3 pcs
• Temperature controller : digital temperature controller
• Fully automatic photocell control

Products details:

• Bulk powder material (anti-API)
• Untapped Bulk density (~0.60g/ml)
• Pack size varying from 100gm to 1kg
• Packaging material – Polyethylene bags followed by Aluminium laminate bag
• Capacity 2-3mt powder material / day