Royal Pack Industries

Semi Auto Weight Filler Machine We have designed this Semi Auto Weight Filler Machine keeping in mind the required parameters of our clients. These semi auto weight filler machine perform the function of salvaging and rectifying printed and unprinted substrate after slitting. The semi auto weight filler machine is of cantilever construction, so that the loading of the parent reel and unloading of the rewound reel is both convenient and easy.

Both the rewind and unwind shafts are mechanically flexible & therefore, the core locking and unlocking can be achieved by, screwing and unscrewing a pair of nuts. There is a pair of precision machine steel plates, braced together with tie rods and channel suction base, which forms the support structure of the machine. We have specially designed our semi auto weight filler machine with unwind shaft and braking drums attached to the sliding plate which oscillates feeding on linear motion of the ball bearings.

The preferred braking torque on the unwind reel can be manually applied through a shoe brake requisite. The machine is provided with a number of web support rollers that aids in smooth web flow before the rewind shaft. Our engineers have maneuvered the web in a manner that the sensor of the pneumo hydraulic edge guide can be conveniently altered as per requirement. We have availed ac drive variable speed for smooth operation of the machine (with soft start) in the range 0-120 mtr/minute along with cantilever type roll loading and unloading system. We also have the provision for inkjet printer to be mounted on this machine.

Some of the technical specifications of this machine are:

• Maximum width of parent reel : 350 mm

• Maximum parent reel dia : 400 mm

• Maximum rewind reel dia : 400 mm

• Maximum designed speed : 120 m/minute

• Core size at unwind & rewind : 76 mm (3â¿) id

• Drive: ac drive danfoss make.

• Pneumo hydraulic pump : bst/ e+l

• Brake: manually

Semi auto  Linear Weigh metric Filling Machine -Semi auto Machine is vertical filling machine for tea, free flow powder, dal , rise , wheet , sugar , tea powder and dray fruits in bags

Manually the container or pouch will be kept for filling the product.

Filler weighs the filling material in individual pan mounted on the load cell to get maximum output and accuracy.

The load cell output is processed directly by the microprosser and its modules.

The vibrators and Pan opening is controlled by microprosser itself.

Two separate vibrator controllers are provided to adjust the feed rate of the vibrator feeders.

As soon as the set weight is achieved the vibrators are switched off and the ready pay is discharged into the pouch as and when required.

• Technical Details:

• Digital Temperature controller with sensor to control the chamber temperature

• Machine will be fabricated in CRC sheet in 16 gauze with suitable angle and powder coated body.

• PLC controls with HMI/ ELECTRONIC BASE
• Servo Driven / mechanical machine
• Adjustable draw down belts / roller drive
• Power Reel unwind
• PC Up link facility
• Overload protection
• Hourly production

• Power input : 3 phase 415 V Ac, 50 Hz
• Motor : 1440 rpm signal phase
• Heaters : 350 W x 3 pcs
• Temperature controller : digital temperature controller
• Fully automatic photocell control

• Bulk powder material (anti-API)
• Untapped Bulk density (~0.60g/ml)
• Pack size varying from 100gm to 1kg
• Packaging material – Polyethylene bags followed by Aluminium laminate bag
• Capacity 2-3mt powder material / day

• Intelligent sensor
• On production line
• Robust construction

• Compact design , fast output with weighing system
• Digital display panel
• Contact parts are in stainless steel
• Auto tare system & manual setting for weight
• Flexible pouch holder for different size of pouch
• Foot operated function for avoid wastage
• Wide packing range in single compact machine
• Continuous rotation of adjustable stirrer inside the hopper de-aerates to
  maintain uniform bulk density of the product
• Machine speed depend upon flow of material
• Accuracy + 3 % for 10 g and +5% for 1 kg
• Given rate for cluch breack machine rate for 10-500 grams
• servo machine for 10-1000 gram filling ,

• De-aeration for complete fill
• Optimal hopper capacity
• Low power consumption

• Volumetric fill accuracy
• Easy to clean
• Easy to handle